125A wire size at 48V over 25 ft (aluminum)

Recommended2/0 AWG
Limited by
ampacity
Ampacity
135 A
Voltage drop
2.07%
Req. ampacity
125 A

NEC 310.16 derated + 210.19(A) voltage drop + 210.19(A) 125% continuous

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Why this size

At 48V, voltage drop usually decides the conductor before ampacity does — the lower the voltage, the more the drop matters over distance. CircuitProof sizes to whichever constraint is stricter, then cites the code basis used. For this 25 ft run at 125A, the limiting factor is ampacity.

Aluminum runs about two AWG sizes larger than copper for the same load, and continuous loads add a 125% factor. Always confirm terminations and breaker ratings against the installed conductor.

Related

Planning aid only — not a P.Eng/PE stamp. Verify with a licensed electrician and applicable codes (NEC, ABYC, CSA) before installation.